Home2004-2010 5 Series (E60/E61)E60BMW Climate Control Failure 5,6,M5,M6 Series - E60,E61,E63,E64

BMW Climate Control Failure 5,6,M5,M6 Series – E60,E61,E63,E64

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Repair Summary
This article gives detailed instructions on replacing the climate control dash unit in a BMW E6x 5 or 6 series vehicle. Even though we used a 2005 645ci to perform this repair, this article can be applied to any 2004-2010 5 or 6 series vehicle with minor modifications to the repair steps.
E60 5 Series M5
E60 5 Series 523Li
E60 5 Series 550i
E60 5 Series 545i
E60 5 Series 540i
E60 5 Series 535d
E60 5 Series 530xi
E60 5 Series 530xd
E60 5 Series 530Li
E60 5 Series 530i
E60 5 Series 530d
E60 5 Series 525i
E60 5 Series 525xi
E60 5 Series 525Li
E60 5 Series 525d
E60 5 Series 523i
E60 5 Series 520i
E60 5 Series 520d
E60N 5 Series 550i
E60N 5 Series 525xi
E60N 5 Series 540i
E60N 5 Series 535xi
E60N 5 Series 535i
E60N 5 Series 535d
E60N 5 Series 530xi
E60N 5 Series 530xd
E60N 5 Series 530Li
E60N 5 Series 530i
E60N 5 Series 528xi
E60N 5 Series 530d
E60N 5 Series 528i
E60N 5 Series 525Li
E60N 5 Series 525xd
E60N 5 Series 525i
E60N 5 Series 525d
E60N 5 Series 523Li
E60N 5 Series 523i
E60N 5 Series 520Li
E60N 5 Series 520d
E60N 5 Series 520i
E61 5 Series 550i
E61 5 Series 530d
E61 5 Series 545i
E61 5 Series 535d
E61 5 Series 530xi
E61 5 Series 530xd
E61 5 Series 525i
E61 5 Series 530i
E61 5 Series 525xi
E61 5 Series 525d
E61 5 Series 523i
E61 5 Series 520d
E63 6 Series M6
E63 6 Series 630i
E63 6 Series 645Ci
E63 6 Series 650i
E64 6 Series M6
E64 6 Series 645Ci
E64 6 Series 650i
E64 6 Series 630i

A BMW climate control failure will cause several obvious symptoms including the inability to change the vent settings in the vehicle's iDrive screen.

We recently encountered a strange situation here at the BMW Repair Guide involving our 2005 645ci. Every time we tried to change the vent settings in the iDrive unit, they would immediately revert back to their default levels. Simply put, we could not change the temperature in the car. We also noticed that every time we started the vehicle, the air conditioning fan speed would default to its highest setting.
A quick scan with our diagnostic tool pulled up the following fault code for the vehicle; 9C7B IHKA: Interior temperature sensor fan. The 9C7B fault code simply means the fan attached to the back of the climate control unit in your dashboard is not working. The fan's sole purpose is to draw cabin air into the climate control so it can function correctly. Unfortunately after replacing the fan, the error code remained, and the climate control/iDrive units still malfunctioned.
bmw climate control failure
After further analysis, we determined the actual climate control dash unit was defective. After installing a new HVAC climate control unit the system returned to normal operation. No more error code, no more climate control or iDrive malfunctions. Problem solved.
BMW climate control dash unit failure in 2004-2010 5 and 6 series cars have unfortunately become a normal occurrence. The reason why they are failing is not immediately known. The good news is replacing your BMW climate control unit is a relatively simple procedure, even for the novice mechanic. The following are step-by-step instructions on how to do the repair. We also give you a parts list for your convenience.
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View the detailed parts diagram for this repair.
Includes detailed part diagrams, part numbers and links to purchase all of the required components needed to complete this repair.
Before starting this repair, you must have the following required parts.
All 2004-2008 5 and 6 series vehicles
This is the same factory climate control dash unit that would be installed at the BMW dealership.
2008-2010 5 series only
This is the same factory climate control dash unit that would be installed at the BMW dealership.
2008-2010 6 series only
This is the same factory climate control dash unit that would be installed at the BMW dealership.
Section 1 - Removing and Installing the BMW Climate Control Unit
  1. If you are removing the climate control unit from a BMW 5 series E60 (2004-2010) vehicle, please click here to read our article on removing the dashboard trim. You must remove the dashboard trim before replacing the HVAC climate control dash unit.
  2. If you are removing the climate control unit from a 6 series E63/E64 (2004-2010) vehicle, please click here to read our article on removing the dashboard trim. You must remove the dashboard trim before replacing the HVAC climate control dash unit.
  3. After completing either step 1 or step 2 above, you will now have your center dash trim (also known as the center bezel) with the HVAC climate control dash unit attached to it. Removing the HVAC dash unit from the trim is not as simple as it might seem...patience is required to avoid breaking any of the pieces.
  4. First, use a T10 torx T handle to remove the two torx screws anchoring the HVAC climate control dash unit to the center dash trim.bmw climate control failurebmw climate control failure
  5. Use a flat blade screwdriver to push in the plastic tabs of the controller to release it from the center trim. This is the part that can be frustrating...take you time. You do not want to break the plastic on the center trim.bmw climate control failure
  6. The HVAC climate control unit can now be removed from the dash trim. Replace with new unit and reassemble the dashboard following the above steps in reverse.bmw climate control failure
 
BMW Climate Control Failure Repair Finished
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